Posts Tagged ‘glass’

Been busy

Tuesday, June 29th, 2010

I’ve been unusually quiet lately, I know.   Little by way of glass updates.  Less No ranting at corporate america, no tilting at windmills.  If you’ve missed me, cool!  Nice to be noticed.  If not…well to meh with you.

Nah, not really.  But if you’re reading, thanks.  I appreciate you took time out of your day to peek inside my brain.

So what have I been up to?

My eyeballs in drawer pulls mostly.   I had an order for 28 of the buggers which I finished and delivered.  I have a second, nearly identical order for another 28 of them that I’ve started in on.  I did take a week or so off though.   I don’t mind the repetitiveness of it all, but even I can use a break here and there.   But, with tonight’s session I have 9 done.   I’m trying to bust out the rest this week since the temperature’s are rising, limiting the amount of available shop time.

I’ve also written a tutorial on how to make drawer pulls and knobs.  Given I’ve gotten oodles of practice, I figure I may as well write it all down.   Most folks that know me know if you ask I’ll likely just tell you how to do something if I know how to do it.  But some folks like to have all the steps in one spot and documented, so I put together a document with soup to nuts directions including how to create your own inexpensive wooden shaping mold, and sourcing info for parts.    It’s listed for a very reasonable $20.oo on my Etsy and Artfire sites.

On my ‘week off’, I dabbled a bit in murrini making and whipped up a lovely borosilicate radiation murrini I plan to use in some more glow in the dark beads for Beads of Courage.

Radiation murrini

Radiation murrini

I think the bead looks nice too.  It’s the only one that I’ve made so far, but I’m trying to squeeze in a few at the end of each session to break up the monotony.

Radiation glow in the dark bead

Radiation glow in the dark bead

Unless someone beats me to it, my intention is to put together a freebie tutorial on making the murrini for others to use if they want to do their own, ideally for some BOC beads, hint hint.   It’s on tap for next week.   Before anyone asks, I assume that yes it can be done in soft glass too.  I make that assumption not out of some bold swagger, but rather the method I used to make the cane those are pulled from was inspired by a recent Glass Line tutorial by Akiko Shinoda, who works with satake glass, affectionately known as “water glass” for it’s seeming ability to turn to liquid just by looking at a flame.  If you’d like to go the slacker route and buy some radiation murrini pre-made (boro only…sorry), feel free to make me a reasonable offer.  It’s not something I make and sell on a regular basis, hence the lack of an actual price.

So there you have it, what I’ve been up to, a shameless plug, and a little charity work.  All this in addition to the day job, daddy duty, and occasional bouts of sleep.

Until next time, try not to get burned in whatever you’re doing.

The importance of redundant safety measures

Monday, May 31st, 2010

OK, so let’s say, hypothetically, you’re out in your shop, there’s a 3,000 degree torch blazing, you’ve got hot glass tenuously connected to a rod of glass, holding it in the flame.  You reach for something and *pop*, you accidentally knock into something sending the piece of 1800 degree glass spinning into some dark recess of your shop, and you can find it only by following the smoke and an orange glow in the darkness.  What do you do?

I hate to say it, but most hypothetical questions stem from reality of some sort, and the above happened to me tonight.

Who thinks you grab it with your fingers?

No hands?

Thank goodness.

Normally, if glass falls, and it’s accessible, you calmly crank the oxygen, heat up a rod of glass, jab the fallen piece and get it back into the flame.  The calmly part of that exercise takes practice, but you get there.  I’ve dropped enough marbles that I don’t freak out even when I see the floor’s smoldering.

Tonight however, there was no way to get to the fallen glass, and it needed to be dealt with.

I want to pause for a moment and say that glass artists appear to be a crazy lot.  Stained glass and fused glass artists routinely stick their hands into bins of scrap glass for that perfect piece, all of which is jagged and sharp.  Furnace workers are dipping preheated steel pipes into pots of molten glass that’s held at 2100 degrees then whirling it around like a baton twirler.  Flameworkers have their hands right next to the flames and routinely get jabbed with thin pieces of glass called stringer, deal with glass “splinters”, have glass explode at them, and of course occasionally get burned.  But the thing is, we’re all actually pretty safety conscious.

In most shops, you’ll find at the bare minimum a fire extinguisher.   But this is the method of last resort because that foam’s going to ruin your glass.   Go ahead, ask around, most glass artists will tell you they’ve been wounded but still finished a piece before getting mended.  You don’t want to use the extinguisher unless you have to.

In my shop I also have a spray bottle full of water.   Most of the time I use it for wetting down the bench when cleaning up glass dust and spilled glass powder, but it’s always close at hand.  Guess why?  For situations like tonight.

Rather than getting foam everywhere, I realized there was no way I was getting at that piece of glass and it needed to be dealt with, so I grabbed the bottle and hosed it down.   Don’t get me wrong, you still can’t pick it up with your fingers at that point, but it’s no longer a fire threat.

Glass workers are a crazy lot, but in many cases, it only looks dangerous.   We go to great lengths to minimize the dangers we face, whether that means the ventilation we use, the extinguisher on the wall, the kevlar protective garments, or the protective lenses we use to save our eyes.  But with a little planning, most common disasters can be averted or dealt with quickly and safely so that we an go on to create another day.

As for the glass that got sprayed, for those wondering, it was a loss and is in the scrap bucket.  Luckily it was just a small accent piece for something larger.  More importantly though, everything was still made safe.

Is there such a thing as good timing?

Monday, May 24th, 2010

This past weekend was pretty wonderful; a shop owner likes my glass and will be carrying it on a consignment basis, my oldest actually participated and behaved at soccer practice, my youngest moved up to “the big boy bed” and didn’t even fall out, and finally I got a nice sized order for drawer pulls.

Then Monday happened.

Oh sure, it started off well enough.  While I was waiting for programs to open, tests to run and the like, I was taking care of other stuff in the down time.  My cell phone was tethered to the main computer to sync and charge a bit when it rang, it was my business insurance agent.   That’s where the good parts end.   The cable knocked over my coffee onto the work laptop, spilling on the keyboard.

This lead to a day of fighting with the machine, it’s typing random letters, overheating, some keys don’t work, etc.  Even using an external keyboard wasn’t much better since it would randomly decide to take over and start pounding out a thousand ‘n’s, faster than I could erase them.

Something came up late in the day that disrupted plans, and then I didn’t even have to really attend this event, so it was a disruption for nothing.

Tomorrow, after work, I was planning on a torch session.   My customer’s not in a hurry, but I want to get this order done before things get too hot out in the shop, but now I have to go to the office, so that’s out.

It’s always bad timing.

I’m sorry, but we’re going to have to let you go.

Saturday, May 22nd, 2010

Today I headed out to a shop that’s interested in consigning some of my glass work.  I jotted down directions from Google as a backup, set out a little early to get a cup of coffee, and set on my way, programming Dave, my trusty GPS after I got my coffee.

Twenty-five minutes later I was at the right address in the wrong town in the middle of the biggest cellular dead spot I’ve ever encountered.  Don’t get me wrong, Sutton’s a lovely town, I’ve love to be able to afford to live there.   But my T-Mobile phone can’t find a way to shout across the woods.   Whatever happened to network roaming?

So here I am, lost, no cell signal so I can’t call my 3 o’clock to say I’ll be late, can’t get online to get some updated directions, and I have no clue where I was.   Had I not been so stressed, I could have simply reset my GPS to home to get me back to the highway and followed the written directions (which were also slightly wrong, but would have at least gotten me there eventually), but instead I drove on to find a clear signal.

I apologized for being late, and asked for some help….they didn’t know where I was either, and the church I was outside of doesn’t seem to believe in signs.  Well, English ones; all I could find was some Latin carved above the door.   Luckily there was someone inside that saw some crazy guy outside in his car pushing buttons and was watching to make sure I wasn’t up to mischief; he was able to give me directions.

Crazy day, but the upside…is to be done in a blog on Thursday.

So Dave, after about 4 years or so of service to the company, I’m giving you 3 months notice.   Pack up your stuff, it’s time to go.   This isn’t the first time this has happened, Dave.  Security will show you to the recycle bin.

In non-related glass news….I’m up to 25 glow in the dark beads, out of 60.

Tired…

Friday, May 14th, 2010

It’s been a very long week.   I’ve been trying to bust my hiney with the day gig, and then afterwards I’ve been trying to get glass ready for this coming Sunday.

Gotta say, between the typing, the glass spinning, and getting stuff off of rods, my hands tired.

So what’s left to do?

I still need to:

  • Make some bottles and marbles
  • Maybe make some flowers
  • Glue in inserts for some drawer pulls
  • Get the show gear ready to go

Tonight I’m “taking a break” and working on the show gear and drawer pull inserts, packing up glass, and whatnot.  It’ll almost be relaxing by comparison!

Tomorrow though, glass glass and more glass before date night with my favorite lady

The value of handmade

Wednesday, May 12th, 2010

One of my cohorts received a message asking him to list his work on eBay for 99 cents, because that’s where she buys all of her handmade jewelry.

Most of us with some sense left in us were taken aback.

But hey, much as I like to evangelize for borosilicate (have you tried it yet?!??!) and glass in general, I most certainly see the value in educating the consumer about why a 2″x2″ glass pendant costs $25.00 and up, and more importantly why it should.

First off, go grab a pickle jar from the fridge.   Have a good look at it, now envision it as a pendant.

Yeah, that’s not the way we do it either.

It’s not as easy as picking up a discarded bottle from the side of the road, waving it in the flame a few times and putting it in a pretty white box.   Don’t get me wrong, you could use that glass, and in many cultures, this is precisely how raw materials are obtained to make glass art.  I know of a talented artist here in the US named Bronwen Heilman that makes some pretty awesome fused beads out of liquor bottles.  But ultimately, though good for the Earth, this manner of recycling is extraordinarily labor intensive and not the way most lamp workers do it.   I’ll explain that process in another post.

The way many, if not most, do it, is to start with raw glass rods.   These days we can order them in a wide array of colors that mean we don’t have to mix color ourselves anymore, but we can also have a more consistent experience working with the glass, and because of good quality control, we can usually tell what glasses will safely mix together and not crack.   There are types of glass that you can buy for about $6.00 a pound.   Most of the glass I use in my studio runs between $25-120 a pound.  That’s right, $120 per pound.   Right away, you can see that 99 cents isn’t going to cut it.

“Whoa, hold on…there isn’t a pound of glass in that there purty glass rock, what gives?”

No, you’re right, in a pendant there’s probably $2.00 worth at most.   So where’s the rest of the cost?

Unlike some lesser developed countries that mass produce the 99 cent trinkets, we have higher tool and equipment costs.

We have adequate ventilation to remove noxious fumes produced when the glass is in the flame, and from the flame itself.

We have adequate safety equipment to make sure we’re taking good care of our eyes so that we can keep producing such pretty items.  For example, the specialized protective glasses I wear cost around $300.00.

Shade 5 protective eyewear

Shade 5 protective eyewear

I saw pictures of one factory where it looked like the workers were wearing sunglasses, if that.

Our pieces are properly annealed to remove stress in the glass.  This involves the use of large hotboxes called kilns.   Mine retails for about $800.00  (GMF1oF).  This takes time and electricity to run the kiln.

The torches used run from a low end $45.00 for a MAPP gas only torch, usable for soft glass, to over $7,000.00 for one of the high end torches that can shoot a flame that’s the width of my arm.

My torch

My torch

Mine’s closer to the $500.00 end of the scale.

At this point you see there’s a mountain of expensive equipment and materials behind every piece of glass.   In addition to all of that, we have the usual business costs of advertising, listing fees, utility and space costs, etc.

Lastly, there’s a small margin added in for our skill and our time.  Perhaps as our names grow in the marketplace the prices may grow along with it, but for most artisans, this is why our carefully made glass doesn’t sell for 99 cents, nor should any of it.

I assure you, there are extraordinarily few people getting rich off of their glass.   Most who do it full time eek out a living and a little extra, but they do it because they love the craft.   They love working for themselves.   They’d like to be rich, but that’s not the driving force.

So when you pick up a pendant at Michaels or Wal-mart, ask yourself how it is that that piece of glass, made by someone’s hands in a factory, can be made by another human being, be shipped all the way across the world, and still only cost you $1.98.  Imagine the quality of life you’re creating by supporting that low price.

And finally, if you see one of us out at a street festival peddling our wares, please be courteous and don’t pick up the piece, sniff and say “I can get these for $2.00″.

Remember that the person in front of you made that.  Take the time to ask questions, the type of glass, how long it took, inspirations, reasons for color choices, favorite torch, anything.   We’re people too, we love to talk about our work.  Don’t forget that behind that small bit of beauty, that one of a kind sculpture in your hand, is a long process of discovery and learning, all culminating in what you’re holding in your hand.

It’s a little piece of the artist, value it appropriately.

One day down, 5 to go

Tuesday, May 11th, 2010

I had an evening torch session tonight, but from it came 4 wine stoppers and 3 drawer pulls.   Some of the items even had glow in the dark glass in them.  I’ll need to finish the stoppers and pulls during tomorrow’s session, but that’s a quick task.

The stoppers still need glass balled up to keep the actual rubber piece on, and the drawer pulls will need to be removed from their mandrels, cleaned and have inserts epoxied in.    Easy enough, but the epoxy stinks something awful.

Up for tomorrow’s torch session?  Marbles and buttons.

EDIT:

And the Munkin Arts product count, sponsored by Munkin Arts is:

2 usable drawer pulls
3 wine stoppers

*cue up the exciting interstitial music, a la ‘Deadliest Catch’*

Fusion vs Foster Fire

Friday, April 30th, 2010

I’ve got a few years under my belt with glass, but when it comes to beads, I’m still a bit of a newbie.   There are plenty of reasons for this; there are a lot of (really talented) folks that make beads already, an ugly import flood those folks are up against, and frankly they just never interested me.  I make a few from time to time, but they’re not an every day thing for me.

I’ve undertaken a project that involves me making a LOT  of spacer beads on 1/4″ rod so I’ve had the opportunity to learn how much I hate prying beads off of the rods.

For those who don’t make them, you coat your mandrel with something called bead release.   It’s a liquid material, like clay slip, you dip in that then dries on the metal rod and creates a breakable barrier between the glass and the metal.   This way you can get the bead off.   In theory.

See, bead release has a problem, it’s clay like by nature.   So if it over dries you risk it cracking and your bead freely rotating while you’re working on it.   If it breaks you also risk the glass adhering to the metal, and it won’t come off without some percussive intervention.   Much like deodorant, folks have their preferences for which bead release works best for the way they work, they glass they use, the humidity of their climate, the phase of the moon, etc, etc etc.   I tend to lean towards Foster Fire’s Tough and Smooth when I use it.   It’s designed for the higher temperatures used with borosilicate.

The problem is, it’s not a perfect material.   There isn’t a perfect one really, it’s a closest approximation at best.    Once you find you like, then you have to decide if you dip once or twice, flame dry or air dry,  it’s a bit crazy, but it’s a necessary insanity.

Anyway…recently I was complaining about getting the beads off of the metal rods.  I had made 36 of them, and I managed to get them all off, but some put up a fight.   My wonderful friends made their suggestions for which releases they like, and several of them mentioned Fusion bead release.   One person in particular was kind enough to send me a sample to try.

I have to say, I wasn’t terribly thrilled.   Of the twenty beads I made, 12 of them are now awaiting the hammer.  It dipped nicely and dried well, but it didn’t take the temperature as well and it cracked a lot easier than my Foster Fire.   Plus the loss rate was unacceptable.    On the upside, they weren’t terribly complicated, and the glass I’m using is one of the more inexpensive ones.   It was a learning experience.

Into everyone’s life, a little glass must fall

Saturday, April 3rd, 2010

Ok, maybe not everyone, but unfortunately mine.   This past week I had a glassalanche; that is, some of the raw glass material I have stored in my shop did a lovely sharp cascade to the floor.   Luckily the actual damage was fairly minimal, a couple containers of scrap and short rods of glass spilled, and a little clear glass got broken, but the spatial damage is far worse.   My bench is now full of the clear glass that I had to yank out of the precariously teetering tubes it was living in.

On top of not being in my shop because I was sick, now I can’t make anything because the glass is in my way.    I’m finally feeling well enough to light the torch, but I need to build a new and safer home for the supplies.  So I’ve started building a sturdy wooden shelving unit for one particular spot in my shop, and I’m not entirely convinced it’s going to be sufficient to hold the glass that needs to be moved, AND some other glass in cases that needs to be moved out of the way to make room for the shelves.

One little problem I’ve run into, however, is that I underestimated the amount of glass I need to house.   The space I thought I might be able to put the shelves into currently has two cases of glass and a compressor in it.   I figured, hey fine, I’ll put the glass in the cases in the shelves with the other glass, it’ll be fine.   Unfortunately, the stuff in the cases is 25 mm and 44 mm tubing, and each tube (assuming they’re unbroken…) is 5 ft long.   That’s right, if you buy a full case, it’s shipped to you in long coffin boxes.  You get a pretty decent price on it, but if you’re not in a large space, it’s a pain to store.   One possible solution might be a little creative switching around in my shop, musical chairs so to speak, but I don’t know.

By the way, for the non-glass making folks reading, material storage is a perennial problem.   Every 3-4 months I see another post on at least one of the forums asking how folks do theirs.

In the end I’ll get it sorted, but in the mean time my torch is cold and lonely for a few more days.   I should probably throw some fusing projects into the kiln in the mean time.   The killer is I have a couple of custom items on the radar that folks are interested in, a chess set to finish for a collaborative project, and of course seasonally appropriate inventory to build up for a show in May (and hopefully sell some of before then).

Until next time, try to do something creative and new!

Yummy yummy chess set for sale!

Sunday, February 21st, 2010

In case you were among those thinking “wow, I wish I could own that gorgeous chess set“, well now you can.

Black side

The set’s for sale on my friend Joe’s site.  All of the proceeds go towards helping him with the exorbitant bill for his surgery, and the price includes the set, the case, and domestic shipping.

Have a look, have a purchase.   If you buy it, feel free to let me know how you like it!

If you’re not the chess playing sort, stop by his main fund raising site and see what else might tickle your fancy.